Njengoko iimoto zombane (EVs) zihamba phambili kuzo zonke iimarike zehlabathi, abavelisi baphantsi koxinzelelo olonyukayo lokuyila kwakhona yonke inkalo yoyilo lwemoto ukuze isebenze kakuhle, ikhuseleke, kunye nokuzinza. Elinye icandelo elibalulekileyo elihlala lingahoywa-kodwa libalulekile ekuthembekeni kwe-EV-yintambo yocingo. Kweli xesha leenkqubo zombane ophezulu kunye neethagethi ezinobunkunkqele zokukhanya, iEV wire harness processing yenziwa njani ukuhlangabezana nocelomngeni?
Eli nqaku liphonononga ukuphambuka kokusebenza kombane, ukunciphisa ubunzima, kunye nokuveliswa-ukunika ulwazi olusebenzayo kwii-OEMs kunye nabanikezeli becandelo abahamba ngesizukulwana esilandelayo sezisombululo zentambo.
Kutheni uYilo lweSiko lokubotshwa kweeNcingo zesiNtu luwa lufutshane kwii-EV Applications
Iimoto eziqhelekileyo ze-injini yokutshisa ngaphakathi (ICE) zihlala zisebenza kwiisistim zombane ze-12V okanye i-24V. Ngokwahlukileyo, ii-EVs zisebenzisa iiplatifti ze-high-voltage-kaninzi ukusuka kwi-400V ukuya kwi-800V okanye nangaphezulu kwimodeli yokutshaja ngokukhawuleza kunye nokusebenza okuphezulu. La mandla ombane anyusiweyo afuna imathiriyeli yokugquma ekumgangatho ophezulu, ukuqina okuchanekileyo, kunye neendlela zobungqina bempazamo. Izixhobo ezisemgangathweni zokusetyenzwa kweentambo kunye nobuchule buhlala busokola ukujongana nezi mfuno zinzima kakhulu, zenza ukuqalwa ngokutsha kwe-EV wire harness kusetyenzwa phambili.
Ukunyuka kweMathiriyeli eKhala kwiiNdibano zeCable
Ukunciphisa ubunzima ngundoqo ekuphuculeni uluhlu lwe-EV kunye nokusebenza kakuhle. Ngelixa ikhemistri yebhetri kunye nolwakhiwo lwesithuthi lufumana ingqwalasela eninzi, iintambo zocingo nazo zinegalelo elikhulu ekunciphiseni ubunzima. Enyanisweni, banokuthatha i-3–5% yobunzima besithuthi bubonke.
Ukuhlangabezana nalo mngeni, ishishini liguqukela koku:
Abaqhubi be-aluminium okanye i-aluminium ene-copper-clad (CCA) endaweni yobhedu olucocekileyo
Izinto zokugquma eludongeni ezibhityileyo ezigcina amandla e-dielectric ngobuninzi obuncinci
Iindledlana eziphuculweyo ezenziwe zizixhobo zoyilo lwe-3D
Olu tshintsho luzisa iimfuno ezintsha zokusetyenzwa-ukusuka kulawulo loxinzelelo oluchanekileyo kumatshini wokuhluba ukuya kubude obunobuthathaka becrimp kunye nokutsala amandla okubeka iliso ngexesha le-terminal application.
Amandla ombane aphezulu afuna ukuchaneka okuphezulu
Xa kuziwa ekusetyenzweni kweengcingo ze-EV, amandla ombane aphezulu athetha imingcipheko ephezulu ukuba izinto azidityaniswanga kwimigangatho echanekileyo. Izicelo ezibaluleke kakhulu kukhuseleko-ezifana nezo zibonelela ngamandla kwi-inverter okanye inkqubo yolawulo lwebhetri-zifuna ingqibelelo yokugquma engenasiphako, umgangatho wecrimp ongaguqukiyo, kunye nokunyamezelwa kwe-zero ngokungahambi kakuhle.
Iingqwalasela eziphambili ziquka:
Ukuphepha ukukhutshwa ngokuyinxenye, ngakumbi kwiintambo ze-HV ezininzi ezingundoqo
Ukutywinwa kokudibanisa ukuthintela ukungena kwamanzi phantsi kwebhayisikile ye-thermal
Ukumakishwa kweLaser kunye nokulandelelwa kolawulo lomgangatho kunye nokuthotyelwa
Iinkqubo zokusetyenzwa kweentambo zocingo ngoku kufuneka zidibanise ukuhlolwa kombono, ukuhluthwa kwe-laser, i-ultrasonic welding, kunye nokuxilongwa kwangaphambili ukuqinisekisa ukuhambelana kwemveliso phantsi kweemeko zokusebenza ezinzima.
Ukuzenzekela kunye neDigitalization: Izixhobo zokuSebenzisa iFuture-Ready Harness Production
Ukusetyenzwa ngezandla kudala kungumgangatho wokudityaniswa kweentambo zocingo ngenxa yokuntsokotha kwendlela. Kodwa kwii-harnesses ze-EV-ezinomgangatho othe kratya, uyilo lwemodyuli-ukusetyenzwa okuzenzekelayo kuya kuba nokwenzeka ngakumbi. Iimpawu ezifana ne-robotic crimping, ukufakwa kwe-automated connector, kunye nolawulo lwekhwalithi oluqhutywa yi-AI zamkelwa ngokukhawuleza ngabavelisi abacinga phambili.
Ngaphezu koko, imigaqo ye-Industry 4.0 iqhuba ukusetyenziswa kwamawele edijithali, i-MES elandelekayo (IiNkqubo zokuSebenza zoMveliso), kunye nokuxilongwa okude ukunciphisa ixesha lokuphumla kunye nokukhawulezisa ukuphuculwa okuqhubekayo kwimigca yokucwangcisa i-harness.
Ukuveliswa kwezinto ezintsha ngumgangatho omtsha
Njengoko icandelo le-EV liqhubeka nokukhula, injalo nemfuno yesizukulwana esilandelayo setekhnoloji yokulungiswa kweengcingo ze-EV ezidibanisa ukusebenza kombane, ukonga ubunzima, kunye nobuchule bokuvelisa. Iinkampani ezamkela ezi nguqu aziyi kuqinisekisa kuphela ukuthembeka kwemveliso kodwa ziphinde zizuze umda wokukhuphisana kwishishini elitshintsha ngokukhawuleza.
Ngaba ujonge ukukhulisa imveliso ye-harness ye-EV ngokuchaneka kunye nesantya? QhagamshelanaSanaonamhlanje ukufunda ukuba izisombululo zethu zokuqhuba zingakunceda njani uhlale uphambili kwixesha lokushukuma kombane.
Ixesha lokuposa: Jul-08-2025